Additive manufacture is an effective technology to produce complex macrostructures from polymers. Sol-gel is a chemical process that affords multifunctional materials by functionalization of different substrates. This work reports on the use of acrylonitrile-butadiene-styrene polymer (ABS) as starting material to obtain a substrate by additive manufacture. Coating of ABS by the sol-gel methodology generated a multifunctional material. Sols with and without phosphate ions were prepared from silicon and calcium alkoxide. Based on X-ray diffraction patterns, a calcium phosphate crystalline structure emerged on ABS after contact of the substrate with simulated body fluid. Infrared analysis revealed that the peaks of the functionalized substrate shifted, indicating that ABS interacted with the sol-gel coating. According to thermal analysis, the maximum decomposition temperature of the coated samples was 20 ºC higher as compared to non-coated ABS. Sol-gel and additive manufacture are important technologies to produce materials with applications in biological medium.

Um novo material a base de poliamida revestida com fosfato de cálcio foi desenvolvido visando potencial aplicação como biomaterial. O revestimento foi obtido pelo método sol-gel e o fosfato de cálcio foi obtido após contato com solução de fluído corpóreo. A poliamida revestida (antes e depois de contado com fluído corpóreo) foi caracterizada através de análises termogravimétrica e térmica diferencial (TGA/DTA), calorimetria diferencial de varredura (DSC), microscopia eletrônica de varredura (SEM) e espectrometria de reflexão total atenuada no infravermelho com transformada de Fourier (ATR-FTIR). As caracterizações revelaram a formação de fosfato de cálcio com uma espessura menor que 3 µm, o que proporcionou um aumento no ponto de fusão além de melhorar a estabilidade térmica da poliamida. Após contato com o fluído corpóreo, as interações entre o revestimento e o substrato se mantiveram, e houve formação de fosfatos cristalinos e amorfos na superfície de poliamida.

A new type of material from polyamide coated with calcium phosphate was developed aiming to have potential application as biomaterial. Coating was obtained by the sol-gel method and calcium phosphate was obtained after contact with body fluid solution. The coated polyamide (before and after contact with body fluid solution) was characterized by thermogravimetric and differential thermal (TGA/DTA) analyses, differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR). These characterizations revealed that the calcium phosphate coating has a thickness of less than 3 µm, which resulted in an increase in the melting point and improved the thermal stability of polyamide. After contact with body fluid, the interactions between the coating and the substrate remained, and there was formation of crystalline and amorphous phosphates on polyamide surface.